5 Common Mistakes in Furniture Assembly
Even if the right product is chosen, incorrect assembly reduces the performance and lifespan of the mechanism. Here are the mistakes we encounter most often in the field.
1. Using the wrong screws
Screws that don't match the length and diameter of the mechanism both weaken the connection and can crack the wood. Use the screw type recommended by the manufacturer.
2. Angle error
Especially in leg connection plates and corner connectors, assembly at the wrong angle disrupts load distribution and increases tipping risk.
3. Missing connection points
Leaving some screw holes empty to save time is one of the most critical mistakes. All connection points must be used.
4. Skipping surface preparation
- Make sure the mounting surface is flat and clean.
- A rough or sloped surface causes the mechanism to operate unevenly.
5. Ignoring torque values
Over-tightening screws can strip threads, while under-tightening leads to loosening. Use a torque-adjustable screwdriver if possible.
Reading the assembly guide is often the fastest solution.
To spread load across a wide surface instead of concentrating it on one screw point, look at the metal corner connector and the leg mounting plate.
Frequently Asked Questions
Is it a problem to leave some screw holes empty?
Yes. The number of holes in a fitting reflects how many points the load is meant to be shared across. Fewer fixings means more load on each remaining point; the joint loosens first and the panel surface cracks later.
Is a torque screwdriver essential?
Not essential, but it markedly improves repeatability in series production. Tightened by hand, two people produce different results on the same joint; a torque setting removes that variation.
Are pilot holes needed in chipboard and MDF?
Yes. A pilot hole stops the screw from splitting its way through the material and prevents cracking. Its diameter should be close to the screw shank and smaller than the thread.
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